0.01 mm, fine to 1/8 of the hair! This is the new record of the diamond die diameter for drawing metal wire in Shandong Dimontia Diamond Mould Co., Ltd., which is currently located in Yantai Development Zone. Dimonta is one of the earliest companies in the country to produce diamond molds, and is known as the “Whampoa Military Academy of Drawing Diesâ€. Its R&D technology is at the leading level in China. At present, the national diamond wire drawing die sharing platform emerges as the times require, breaking the "foreign monopoly" of countries such as Europe, America and Japan for decades, which is of great significance to the promotion of the development of national industry.
According to the reporter's understanding, the diamond wire drawing die is the mother of the wire. It is the hardest mold in the world. It is a must-have mold for a metal alloy wire with different thickness and thickness to become the required diameter wire. In medical, high-speed rail, automobile, There are a large number of applications in the fields of power, shipbuilding, high-speed elevators, and solar power generation. The establishment of the platform will be of far-reaching significance for the wire drawing enterprises to eliminate sluggish inventory, apply big data technology to find hidden potential problems in time, and reduce mold production and management expenditures. At the same time, it also helps mold makers to grasp the market demand dynamics in real time and achieve scale synergy.
“The traditional drawing die is used in the processing mode of the machine + equipment, the quality of the mold product is unstable, and more depends on the staff operating experience, which seriously restricts the production cost control and the company's scale development.†According to the company's scientific research personnel, the company's product cost is higher than that of the foreign company. The similarity is 30%-40% lower, and some products have higher performance than foreign ones, and the fully automatic ultrasonic processing machine and semi-automatic ultrasonic processing machine independently developed by Dimonta Company have filled the domestic blank and obtained the national invention patent. Technology has been leading domestic and foreign counterparts.
According to reports, based on the rapid development of China Manufacturing 2025, the rapid development of information intelligent manufacturing technology, and the background of the new and old kinetic energy conversion, the production, management, quality control and marketing services of wire drawing dies need to be thoroughly reformed. A large amount of sluggish inventory needs to be completely solved, which is also the background of Dimonte's near-customer establishment of 4S shop, diamond drawing die sharing platform.
"At present, our national diamond wire drawing die sharing platform has broken through its own molds from home. Wire drawing die processing can only rely on the traditional concept that skilled workers, mold factories do not do much, information automation technology can not be applied in the industry, comprehensive application of machine and electricity , ultrasonic, numerical control, cloud computing, big data and other cross-domain knowledge and technology, and on the basis of practice, opened up a new model of diamond wire drawing die design, production, marketing and service that better serve customers, providing new and old kinetic energy conversion for the industry. The new continuous driving force has a leading and benchmarking role in the industry.†The company's scientific research personnel introduced.
According to reports, Shandong Dimonte Diamond Mould Co., Ltd. will adopt the "1+1+N" development model in the future, and will utilize the resources of the industry and the accumulation of technical products for many years to give full play to the system advantages in hardware, software and technology. Yantai is used as a production incubator base, and 4S stores are established in the national drawing area. Through the diamond drawing die sharing platform, Dimontjia, the national 4S shop and the drawing enterprise are closely linked to realize technology flow, information flow, capital flow and logistics. The organic closed-loop, for the drawing enterprises and mold companies to achieve resource sharing, and continue to create value, and then create a Chinese drawing mold industry park.
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